Overview:
A major industrial client faced challenges in accurately monitoring grain levels and temperatures in their silos. Outdated systems led to inefficiencies and potential risks.
The Challenge:
The client needed a reliable system for continuous level and temperature measurement, with local and remote data display and logging capabilities.
The Solution:
We implemented a comprehensive monitoring system with advanced sensors and software. Key components included:
THERMOPOINT TMH-55D-8 Ex: Precise temperature measurement at multiple points within the silos.
THERMOPOINT TMH-55G-8 Ex: Additional temperature measurement, essential for maintaining grain quality.
EasyTREK SCD-33J-8 Ex: Accurate level measurement using ultrasonic technology.
MultiCONT PRW-2MA-1: Centralized data collection from various sensors.
NIPOWER PPK-331-1: Stable power supply to all monitoring equipment.
JAD-4520 (ADAM adapter): Facilitated communication between sensors and data processing units.
NIVISION software: Provided an intuitive interface for data visualization and analysis.
Results:
The new system significantly improved operational efficiency and accuracy:
Efficiency: Reduced downtime and manual checks, increasing productivity.
Accuracy: Achieved near-perfect accuracy in measurements, enhancing reliability.
Cost Savings: Lowered maintenance and operational costs due to the system's reliability.
Comments